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| Delapena |
| Delapena is a name synonymous
with honing for thousands of production engineers the world over.
A honing specialist for more than 50 years we have the expertise, experience
and products to supply you with the honing solutions you need.
We work predominately on small to medium size honing machines and their
associated tooling and equipment and have become an essential part of
our customer’s production processes.
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E1000
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The E1000 is suited for component machining to size, shape and surface. Enables efficient and economical honing of gearwheels, hydraulic and pneumatic components, as well as many other workpieces with machining diameters of 1,14 to 35 mm and max. machining lengths of 200 mm.
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Modern ergonomic concept |
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Compatible with classic standard tooling available on the market |
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Quick and easy setup of the machine |
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Revolutionary NC controller enables intuitive handling after just a short training period |
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E1000 Digital Controller
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Simple color display interface with icons and no text to read |
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Intuitive programming by means of visual, logical menus |
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Changeover time reduced to a minimum |
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E2000
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Combines the programmable features of the E3000 with a horizontal configuration.
The powerful rotation motor has an infinitely variable speed range providing the high torque to hone components of up to 120 mm diameter and the speed required when using the smallest honing tools.
E3000/E3500/EH3500
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The first Delapena honing machine to use a fully programmable control system allows users to input, store, monitor and vary the parameters required for honing components to the most demanding specifications.
Handling and fixturing systems can be fitted as required and interfaced with the software. Suitable for diameters between 3,0 and 25,0 mm. An extended version, the E3500, is available for customers who require a greater stroking length.
To suit your production needs, these machines can be supplied with automatic load/unload and in-process gauging.
Powerhone
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The Powerhone uses tried and tested principles in a versatile and robust machine. Hydraulic stroking power and precise control to satisfy your honing needs. The Powerhone has replaced the Autostroker in Delapena's machine range.
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For honing bores from 25,4 to 368 mm diameter |
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Bore length up to 1000 mm |
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Any external component shape is suitable |
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Also heavy components are acceptable |
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| Speedhone EA | |
A semi-automatic machine for high and low volume batch production with fast stock removal that is still versatile enough to handle those one-off jobs. Can handle bores from 1,1 to 79,5 mm. Features: variable spindle speed, stroking speed and stone pressure with a choice of in-process control systems.
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| Speedhone EM |
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A manually operated machine for small batch production and toolroom use on bores from 1,1 to 79,5 mm.
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E1000
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The E1000 is suited for component machining to size, shape and surface. Enables efficient and economical honing of gearwheels, hydraulic and pneumatic components, as well as many other workpieces with machining diameters of 1,14 to 35 mm and max. machining lengths of 200 mm.
| · |
Modern ergonomic concept |
| · |
Compatible with classic standard tooling available on the market |
| · |
Quick and easy setup of the machine |
| · |
Revolutionary NC controller enables intuitive handling after just a short training period |
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E1000 Digital Controller
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Simple color display interface with icons and no text to read |
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Intuitive programming by means of visual, logical menus |
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Changeover time reduced to a minimum |
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| Power Hone |
| The Powerhone uses tried and
tested principles in a versatile and robust machine. Hydraulic stroking
power and precise control to satisfy your honing needs. The Powerhone
has replaced the Autostroker in Delapena's machine range.
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| Beam Hone |
| A manually operated, general
purpose honing machine, which can be used vertically on bores from 25,4
to 762 mm. Basically a Powerhone but without the power pack.
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| Case Studies |
Ball Bearing Sleeve
requirement for an E2000 machine
Stacked Gears
requirement for a Twin Spindle E3000 machine
Heavy Parts
requirement for Speedhone Em with special fixture
Tandem Bore Parts
requirement for 2 Speedhone Ea machines
Honing Head Refurbishment
hone heads stripped and refurbished
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Single stone
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Efficient honing relies on obtaining the correct balance between actual honing time and abrasive cost per component. Therefore, choosing the correct grade of stone for individual homing applications is of prime importance.
Honing differs from other methods of bore sizing and finishing due to the large number of variable factors involved, which play an important part in obtaining optimum honing conditions.
Delapena single stone honing tools are the popular choice for most horizontal honing applications. Generally the range of the individual tools increases as the diameter increases and a choice of short and long lengths are available to cater for a wide range of diameter/length combinations.
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Multiple stone
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Delapena provides a range of standard multi stone honing tools to cover a wide range of diameters
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Special
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Delapena provides a variety of special designs of honing tools in order to fit every case of application with the optimum solution.
We can design and manufacture honing tools for special applications where standard tools are not appropriate.
Examples are: extended reach mandrels for gun barrels, line hones for tandem bore applications, piloted hones.
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Honing stones with diamond and CBN
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The extreme hardness of Diamond and CBN guarantees a long lifetime for the honing stones - a basic requirement for any high volume production.
Due to the extreme hardness of Diamond, a high consistency in geometry can be achieved over a long period. The high machining power of Diamond or CBN Superabrasives helps to eliminate some of the preparatory work allowing you to save time and money!
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| Die Honing Fixture |
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Designed primarily for the heading Die Trade where large bodied, small
bore components require honing.
The fixture comprises of two fully floating workholders to take cylindrical
components up to 76mm (3") diameter and 125mm (5") long. The
workholders are located into a base unit, which incorporates a spring
counterbalance to counteract the weight of the component.
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| Gimbal Fixture |
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Designed for smaller and lighter components, which are not suited to the
Universal fixture. The fixture consists of a fully floating platform onto
which component holding sub-fixtures are located by means of dowels.
Designed with a spring counterbalance to counteract the weight of the
component. The fixture is ideal for automatic honing with CCS type mandrels.
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| Connecting Rod Fixture |
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An adjustable fixture to suit a wide range of connecting rod sizes. The
connecting rod is located in this fixture, which ensures squareness of
face to bore, this position being maintained during the honing cycle.
The fixture can also be supplied ‘tailor-made’ to suit specific
rod sizes which is particularly suited for large volume work.
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| Mandrel Rack |
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Designed to accommodate sixteen honing units and is an invaluable accessory
enabling the operator to keep assembled honing units readily available.
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| Mercer Cleanline Air Gauging
Unit |
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The clear, easy to read scale makes this high pressure air gauge unit
popular in all workshops.
The air probe can be fitted direct to the gauge unit, or connected via
a flexible hose extension.
The unit is supplied in two alternative magnifications.
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| Diatest Split Ball Gauges.
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| A modular mechanical gauging system
consisting of a dial indicator and series of interchangeable probes and
master settings rings to cover the range 0.47-41.3mm (0.0185-1.620").
With dial indicators marked in increments of 0.002mm (0.0001") this
versatile gauging system is ideal for users who need to measure a wide
variety of bore diameters.
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| Die Honing Fixture |
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Designed primarily for the heading Die Trade where large bodied, small
bore components require honing.
The fixture comprises of two fully floating workholders to take cylindrical
components up to 76mm (3") diameter and 125mm (5") long. The
workholders are located into a base unit, which incorporates a spring
counterbalance to counteract the weight of the component.
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| Bore Comparators |
| More suited to components with
long or deep holes the bore comparators are available to cover a range
22.0-300mm (.866-11.81") diameter up to 1520mm (60") long.
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| Bore Comparator Setting Master |
| When set to the required size
by using slip gauges the setting master provides a reference for the setting
bore comparators from 50-154mm (2-6") diameter
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Why Sub-contract Honing?
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Delapena is the only UK manufacturer of Honing Machines to sub-contract honing services.
If you have a finishing requirement, you won’t find a better or more cost-effective solution than us – the people who have honing machines!
Where an investment in a machine and tooling may not be an economically viable it makes sense to sub-contract the honing of your components. So when that larger than expected order arrives, we can provide to you that additional manufacturing capacity you require or just use us for that particularly difficult honing application.
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Latest technology
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Using some of the latest machines and a team of highly skilled engineers, we can tailor the honing application to match your needs.
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Rapid response & delivery on time
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We know how frustrating late quotes can be. You need fast quotes, with fast turn-around.
Delapena prides itself on being able to deal with enquiries and requests promptly. Teamed with engineers and operators who have many years experience in the honing business, we can provide you with fast estimates for jobs, which includes delivery date and time.
Situated in Cheltenham, close to the M5 Junction 10, and straddling the West Midland and Southern regions, we provide solutions for companies UK wide.
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Contact Information
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Rob Warnham,
Sub-Contract Supervisor,
Delapena Honing Equipment Ltd,
PO Box 6,
The Runnings,
Kingsditch Industrial Estate,
Cheltenham,
Gloucestershire GL51 9HS
Tel: 01242 516341
Fax: 01242 221246
Email: subcon@delapena.co.uk
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| Training |
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As a systems solution provider
Delapena-Honing and Gehring can offer an extensive training program. This
can either take place at our plant or at the customer's location. These
programs include both theoretical basics and individual and practical
items customised to the customer's needs. In all programs, specialists
are available for questioning and problem solving for the customer.
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| Research & development
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Delapena-Honing and Gehring
apply their extensive knowledge and know-how to solve customer's specific
problems. Therefore, we offer support concerning:
- Prototyping and trials
- Quality improvement
- Quality checking
Both know-how and the necessary modern technical equipment
of both Delapena and Gehring are available to the customer. |
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| Sub-contract Honing |
|
Delapena is the only UK manufacturer of Honing Machines to sub-contract
honing services.
If you have a finishing requirement, you won’t find a better or
more cost-effective solution than us – the people who have honing
machines!
Why sub-contract?
Latest Technology
Fast estimating
Delivery on time
Contact information
Why sub-contract?
Where an investment in a machine and tooling may not be an economically
viable it makes sense to sub-contract the honing of your components.
So when that larger than expected order arrives, we can provide to you
that additional manufacturing capacity you require or just use us for
that particularly difficult honing application.
Using some of our latest machines and a team of highly skilled engineers,
we can tailor the honing application to match your changing needs.
Latest technology
Using some of the latest machines and a team of highly skilled
engineers, we can tailor the honing application to match your needs.
Fast estimating
We know how frustrating late quotes can be. You need fast quotes,
with fast turn-around.
Delapena prides itself on being able to deal with enquiries and requests
promptly. Teamed with engineers and operators who have many years experience
in the honing business, we can provide you with fast estimates for jobs,
which includes delivery date and time.
Delivery on Time
Situated in Cheltenham, close to the M5 Junction 10, and straddling
the West Midland and Southern regions, we provide solutions for companies
UK wide.
Unless otherwise specified, normal delivery of your finished parts can
be with you in 4 - 5 days.
Contact Information
Rob Warnham,
Sub-Contract Supervisor,
Delapena Honing Equipment Ltd,
PO Box 6,
The Runnings,
Kingsditch Industrial Estate,
Cheltenham,
Gloucestershire GL51 9HS
Tel: 01242 516341
Fax: 01242 221246
Email: subcon@delapena.co.uk |
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| Service & applications
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With the purchase of one of
our honing machines, the customer has access to the know-how and support
of our specialists. Therefore we offer our customers extensive service
and support facilities:
- Preventative maintenance of our machines
- On-site service worldwide
- Diagnostic maintenance of our machines by modem
- Specialists in all the areas of honing
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| Training |
|
As a systems solution provider
Delapena-Honing and Gehring can offer an extensive training program. This
can either take place at our plant or at the customer's location. These
programs include both theoretical basics and individual and practical
items customised to the customer's needs. In all programs, specialists
are available for questioning and problem solving for the customer.
|
|
|
|
| Research & development
|
|
Delapena-Honing and Gehring
apply their extensive knowledge and know-how to solve customer's specific
problems. Therefore, we offer support concerning:
- Prototyping and trials
- Quality improvement
- Quality checking
Both know-how and the necessary modern technical equipment
of both Delapena and Gehring are available to the customer. |
|
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| Service & applications
|
|
With the purchase of one of
our honing machines, the customer has access to the know-how and support
of our specialists. Therefore we offer our customers extensive service
and support facilities:
- Preventative maintenance of our machines
- On-site service worldwide
- Diagnostic maintenance of our machines by modem
- Specialists in all the areas of honing
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| Europe |
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UNITED KINGDOM - SALES CONTACTS
North of England &
North Wales
Chris Battey
Area Sales Manager
Email: c.battey@delapena.co.uk
Midlands &
Mid/South Wales
Lyn Collins
Area Sales Manager
Tel: 07976 278304
Email: l.collins@delapena.co.uk
South West
Les Yelland
Area Sales Manager
Tel: 07976 278471
Email: l.yelland@delapena.co.uk
Applications
Customer Training
Machine Servicing
Jeff Bourton
Delapena Honing Equipment Ltd
PO Box 6, Runnings Road
Cheltenham, Gloucestershire
GL51 9HS, England
Tel: 01242 516341
Email: technical@delapena.co.uk
Sub-Contract Honing
Rob Warnham,
Sub-Contract Supervisor,
Delapena Honing Equipment Ltd
PO Box 6, Runnings Road
Cheltenham, Gloucestershire
GL51 9HS, England
Tel: 01242 516341
Email: subcon@delapena.co.uk
General Sales
Les Yelland
Sales Office Manager
Delapena Honing Equipment Ltd
PO Box 6, Runnings Road
Cheltenham, Gloucestershire
GL51 9HS, England
Tel: 01242 516341
Fax: 01242 221246
Email: sales@delapena.co.uk
Scotland
Brian Sheppard
Technical Sales Engineer
Mollart Engineering Ltd.
Telephone 07966 139952
E mail: brian.w.sheppard@btinternet.com
EUROPEAN AGENTS & DISTRIBUTORS
Belgium
See Netherlands
France
Gehring France
12 Avenue du Quebec
Silic 638
91965 Courtaboeuf Cedex
France
Mr Pierre Chevayriat
Tel: 0033 1648 62990
Fax: 0033 1690 71898
Email: gehring@wanadoo.fr
Philippe Boisjibault
Sales Manager Europe
E mail: boisjibault@free.fr
Web: www.gehring.de
Germany
NEPA Kreuzscheiftechnik GmbH
Innungstrasse 32
50354 Huerth-Gleuel
Mr Nenad Pavkovic
Tel: 0049 2233 39220
Fax: 0049 2233 392241
Email: info@nepa.de
Web: www.nepa.de
Germany - South
IRS
Max-Planck-Strasse 39
D-70736 Fellbach
Mr Wolfgang Sixt
Tel: 0049 7119 557224
Fax: 0049 7119 557230
Email: wolgang.sixt@irs-gmbh.de
Web: www.irs-gmbh.de
Greece
International Tools
A Georgopoulos & Sia O.E
81 Spirou Patsi Street
11855 Athens
Tel: 0030 2103 460133
Fax: 0030 2103 425621
Email: international@ath.forthnet.gr
Web: www.vnecorp.com
Ireland
Sycamore Engineering Limited
40 Downside
Skerries
County Dublin
Mr Ken Hay
Tel: 00353 1849 2182
Fax: 00353 1849 0659
Email: kenhay@eircom.net
Web:
Italy
Siderotecnica Veneta SpA
Corso del Popolo 122
30172 Mestre Ve
Ing Franco Gioppo/Giovani Sacca
Tel: 00390 4153 14583
Fax: 00390 4153 14566
Email: info@moriniebossi.it
Web: www.siderotecnica.it
Netherlands
Pommee Machines & Equipment
Postbus 99
4660 AB Halsteren
Mr Ruud Pommee/Bart Fraiponts
Tel: 00311 6468 2754
Fax: 00311 6468 5688
Email: info@pommee.nl
Web: www.pommee.nl
Portugal
Rectifer
Rua Alves Redol 454
4050-042 Porto
Mr Vitor Ribeiro
Tel: 00351 2252 2075
Fax: 00351 2259 7677
Email: rectifer@mail.telepac.pt
Web:
Spain
Maq Fer
C/Numancia No. 43-45
08029 Barcelona
Mr Josep Petit
Tel: 00349 3430 2865
Fax: 00349 3410 9711
Email: petit@bsab.com
Web:
Switzerland
Springmann AG
Route des Falaises 110
Postfach
CH-2008 Neuchatel
Mr Philippe Dubois
Tel: 0041 327 291129
Fax: 0041 327 250101
Email: neuchatel@springmann.ch
Web: www.springmann.ch
Turkey
A & G Uluslararasi Makina
Mumessillik ve Tic Ltd Sti
Numenebag Cd Numune Ish No. 70/19
34150 Bayrampasa
Istanbul
Mr Atesh Gunes
Tel: 00902 12 61 27080
Fax: 00902 12 61 27743
Email: info@agmakina.com.tr
Web www.agmakina.com.tr
SCANDINAVIAN AGENTS & DISTRIBUTORS
Denmark
Kamph Honetecknik A/S
Rugvaenget 11 B
DK-2630 Taastrup
Denmark
Mr Soren Andersen
Tel: 0045 4870 8670
Fax: 0045 4870 8673
Email: sa@kamph.dk
Web www.kamph.dk
Finland
Tapio Pakki Oy
Mekaanikonkatu 3 / POB 265
Fin-00811 Helsinki
Mr Ville Pakki
Tel: 0035 8978 5335
Fax: 0035 8978 5345
Email: tapakki@tapiopakkioy.fi
Web: www.tapiopakkioy.fi
Norway
ABC Maskin A/S
P.O. Box 2593
Kjorbekk
N 3702 Skien
Mr Bjorn Svennungsen
Tel: 0047 3554 1810
Fax: 0047 35 541829
Email: firmapost@abc-maskin.no
Web: www.abc-maskin.no
Sweden
Trego-Maskin AB (Automotive)
Rattgatan 6
827 00 Ljusdal
Mr Bengt Lowermark
Tel: 00 46 651 12460
Fax: 00 46 651 15965
Email: trego@telia.com
Web:
Sweden
Texpart Svenska AB (Industrial)
Polygonvägen 1
Box 7290
S - 187 14 Taby
Mr Sten Bengtssun/Örjan Strömstedt
Tel: 0046 8732 5400
Fax: 0046 8732 5700
Email: info@texpart.se
Web www.texpart.se
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| America |
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USA
Gehring LP
24800 Drake Road
Farmington Hills
Michigan 48335
Mr Jim Wiseman
Tel: 001 248 478 8060
Fax: 001 248 478 9787
Email: support@gehringlp.com
Web: www.gehring.de
Canada
Berbeck Engineering Limited
25 Forest Hill Crescent
Fonthill
Ontario LO5 1E7
Mrs Christine Higgins
Tel: 001 416 273 7318
Fax: 001 416 270 1466
Email:
Web:
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| Asia |
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China
Ming Heng Machinery Co. Limited
Room 703, Ho Lik Centre
66A Sha Tsui Road
Tsuen Wan
Hong Kong
Mr Ian Cheuk
Tel: 00852 2758 4602
Fax: 00850 2757 1681
Email: mingheng@netvigator.com
Web:
Indonesia
See Singapore
Malaysia
See Singapore
Singapore
JAG Equipment Pte Ltd
Block 1074
Eunos Avenue 6 #01 - 183
Singapore 409630
Mr Albert Wong
Tel: 0065 8411 322
Fax: 0065 8411 238
Email: ksjag888@singnet.com.sg
Web:
Thailand
I.R.D Co. Limited
41/171-172 Nontcity-Tower, Floor 2nd
Room 32-33, Rattanatibet Road
Bangkok 11000
Mr Chanchai Vechakul
Tel: 0066 2525 2642
Fax: 0066 2526 3252
Email: chanchai@access.inet.co.th
Web:
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| Australia |
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Ayross Trading & Distribution Co
Mr Wayne Klar
7 Crowe Ct
Eltham Victoria 3095
Telephone: 61 (3) 9437 0377
Fax: 61 (3) 9437 0355
E Mail: sales@ayross.com.au
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